Showing posts with label boat cushions. Show all posts
Showing posts with label boat cushions. Show all posts

Thursday, February 17, 2011

Boat cushions project complete

From my earlier post, you would have seen I was starting to make cushions for the cockpit to make things more comfy at anchor. Well, I've finished the set of cushions for the seats. For the technically minded, they have been made from Sunbrella marine grade canvas with 'leatherette' piping and zips at the back of the cushions. The foam is mostly dry cell foam to allow water to drain away quickly with a layer of closed cell foam for comfort. There was some wrestling required to get the foam into the covers but this give the cushions a fuller look. 

All materials were sourced from Sailrite in the US, who have a amazing range of materials for canvas projects and sail work. Fulfilment and delivery is very speedy. The also have a great DVD which made this project much easier. 

Must say I'm happy with the result for a beginner cushion maker.

In response to  question about how I did this at home, I've added some further information that may help others. I used a domestic Husqvarna machine (surprisingly) which coped well. I bought a piping foot but it couldn't cope with the thickness of piping, so I ended up using a basic foot for straight sewing and a zipper foot for the piping. If I did it again, I would try using a welting foot and I think a walking foot would be helpful also.

The needles which did a great job were Schmetz 110/18. I also used a thread stand to manage the larger spools of speciality polyester thread for outdoor use.

I purchased very thick T pins and basting tape, both of which I ended up using occasionally only as the materials were reasonably easy to handle.

Finally, the zips were continuous zips (Sailrite #5) with locking zipper pulls. These were installed using the "invisible zip" technique.

Wednesday, February 9, 2011

Boat cushion project

Here's my latest project - cockpit cushions for our boat  - not too sexy but a challenging job none the less. It's taken a while to get to this stage and this is what I had to organise to get started....

1. Create a pattern for the cushions. Nothing sophisticated about this - just paper and tracing on the seats.
2. Identify the most suitable foam, locate a supplier and get the foam cut to shape. There's two type of foam by the way, a dry flow foam for any wet weather and closed cell foam for comfort. These two foam types had to be glued together.
3. Order the materials to make the covers. These were marine quality canvas, continuous zips, pre made piping, under cushion material (non-slip), #18 needles, thread stand for large thread comes and exterior grade, polyester thread. All these materials I sourced from Sailrite who are essential a one stop shop for exterior canvas type projects. They have a great range of exterior canvases should you be making outdoor cushions. Their delivery timeframe is fantastic (at a price). They even have tote bag packs.

So got everything cut yesterday and will start assembly later this week - wish me luck. It will be interesting on my home machine.
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